Cleveland MKET-12-T Uživatelský manuál

AL / ALD / AD AGITATOR MANUALINSTALLATION,OPERATION &MAINTENANCEInstructions forCLEVELAND MIXERAL/ALD/AD Agitator SeriesModels: AL - Single Reduct

REDUCER AND MOUNTING PLATE BOLTSThese bolts are also subject to high loads and should be properly torqued to preventelongated bolts, excessive reducer

9Step 5 - Impeller Assembly ConnectionMIXER ASSEMBLY

10LOCATION OFSPLIT LIP SEALSEEN IN DETAIL IN FIGURE 1AFIGURE 1AMOUNTING FLANGEPEDESTALNEMA FLANGE (MIXER)SHAFTSPLIT LIP SEAL ( 2)LIP SEAL/SPLIT LIP SE

11With the mixer running, slowlypressurize the vessel to its mostextreme operating pressure. At thesame time, tighten the follower boltsslowly. Never

12MECHANICAL SEALSIn some applications, the use of amechanical seal may be necessary.Refer to assembly drawing for sealmounting info and the sealmanuf

B-LOC KEYLESS BUSHINGKeyless bushings are supplied lightly oiled and ready for installation (most open andclosed tank, vertically mounted mixers will

14B-LOC KEYLESS BUSHINGSTEPS TO REMOVE B-Loc KEYLESS BUSHING:1. Check to ensure that axial movement of the clamp collars is not restricted. Check thec

IMPELLERS & SHAFTS1. SINGLE IMPELLER INSTALLATION2. MULTIPLE IMPELLER INSTALLATIONNOTE: The extension shaftand other machined partswith close tole

IMPELLERS & SHAFTSNow that the impeller hub is on the shaft, firmly bolt the impeller hardware (blades, discs,stabilizers) into place. All in-tank

IMPELLERS & SHAFTSSTEADY BEARINGSteady Bearings: When specified, mixers are suppliedwith an optional in-tank steady bearing. A steadybearing is an

IntroductionHow to use this Manual 1-2DRIVE INFO 2ASSEMBLY 5-9UNCRATING & INSPECTION 3PRE INSTALL CHECK 3-4LIP SEALS 10STUFFING BOX 11-12MECHANICA

IMPELLERS & SHAFTSKEYLESS RIGID COUPLINGKeyless Rigid Couplings eliminate the need for shaft keys and keyways. Keyless rigidcouplings will come wi

HARDWAREBOLT SIZEALL MATERIALSFOOT POUNDSNUMBER1/2 - 13 50 685/8 - 11 90 1223/4 - 10 160 2177/8 - 9 140 1901 - 8 220 2981 - 1/8 - 7 300 4071 - 1/4 - 7

1 - 1/2 - 61 - 3/8 - 61 - 1/4 - 71 - 1/8 - 71 - 87/8 - 93/4 - 105/8 - 111/2 - 13NmFT-LBBOLTSIZECARBON STEELHARDWARE3/8 - 169/16 - 12Grade 2FT-LB NmGra

20GREASE FITTINGSAdd grease to high speed and slow speed bearings throughgrease fittings. AL reducers will come with grease fittingspre-installed in t

Lubricants that should NEVER be used in the oil well of the reducer:1. Motor Oil2. Automotive Gear Oil3. Grease4. EP Oils21LUBRICATION INFOProper inst

22LUBRICATION INFOMANUFACTURERCOMPOUNDED STEAM CYLINDER OILAGMA #7C AGMA #8CAMOCO CHEMICAL CORP.ASHLAND OIL INC.ATLANTIC RICHFIELD CO.BPCHEVRONCITGOCO

23GEAR CASE OILBEARING GREASELUBRICATION INFO - AL SERIESGrease Lubricated Bearings - The low speed shaft bearings are provided with grease fittings.

LUBRICATION INFO - ALD SERIESAll units are shipped from the factoryWITHOUT oil. Units should be filled tothe level plug.Check oil level periodically w

LUBRICATION INFO - AD SERIES25GEAR CASE OILBEARING GREASEGrease Lubricated Bearings - The low speed shaft bearings are provided with grease fittings.

2. Cleveland Mixer warranty applies only toitems supplied by Cleveland Mixer.Cleveland Mixer does not assume anyresponsibility or liability for the de

This Owner's Manual provides information and instructions on the installation, operation andmaintenance of Cleveland Model AL, ALD and AD Mixers.

1/16" RAISED FACE*150 LB. Blind Flanges - All dimensions are given in inches. Flanges are furnished faced,drilled and spot faced or back faced.Bo

Check mounting position toapproval drawingsClean or replace, being sure toprevent any dirt from falling intothe reducer.Check lubricant level and adju

DEACTIVATIONDEACTIVATION & STORAGESHORT TERM SHUTDOWN - Units may be deactivated and left offline for up to fourmonths without special precautions

PREVENTATIVE MAINTENANCEThe first week after startup / restart: Check all external fasteners and plugs for propertorque.Gears and internal bearings ha

TEFC motors ( totally enclosed, fan cooled)make sure to keep the suction inlets free and clear.If your motor has grease fittings for the upper and low

HIGH SPEED FLEXIBLE COUPLING - CONNECTSMOTOR OUTPUT SHAFT TO THE INPUT SHAFT ON THEGEAR DRIVE. THE RUBBER BUSHING PROVIDESPROVIDES A CUSHION AND FLEXA

REPLACEMENT MIXER PARTS - TOP ENTRY33

34PARTS BREAKDOWN FOR CLEVELAND AL-4 GEAR REDUCER

PARTS LIST FOR CLEVELAND AL-4 GEAR REDUCER - PAGE 1When ordering parts, always specify mixer model, serial number and gear ratio.Gears are made custom

***Hardware is not included on parts list. If you need to order mounting hardware, pleasecontact the factory with hardware sizes and material.When ord

2INTRODUCTIONIMPORTANT INFORMATION ABOUT YOUR AL DRIVEBecause of their unique worm and gear design, Cleveland "A" series wormgear sets opera

PARTS LIST FOR CLEVELAND AL-4 GEAR REDUCER - PAGE 3When ordering parts, always specify mixer model, serial number and gear ratio.Gears are made custom

PARTS BREAKDOWN FOR CLEVELAND AL-5 GEAR REDUCER38

***Hardware is not included on parts list. If you need to order mounting hardware, pleasecontact the factory with hardware sizes and material.When ord

PARTS LIST FOR CLEVELAND AL-5 GEAR REDUCER - PAGE 2When ordering parts, always specify mixer model, serial number and gear ratio.Gears are made custom

***Hardware is not included on parts list. If you need to order mounting hardware, pleasecontact the factory with hardware sizes and material.When ord

PARTS BREAKDOWN FOR CLEVELAND AL-6 GEAR REDUCER42

PARTS LIST FOR CLEVELAND AL-6 GEAR REDUCER - PAGE 1When ordering parts, always specify mixer model, serial number and gear ratio.Gears are made custom

***Hardware is not included on parts list. If you need to order mounting hardware, pleasecontact the factory with hardware sizes and material.When ord

PARTS LIST FOR CLEVELAND AL-6 GEAR REDUCER - PAGE 3When ordering parts, always specify mixer model, serial number and gear ratio.Gears are made custom

PARTS BREAKDOWN FOR CLEVELAND AL-7 GEAR REDUCER46

INSTALLATIONUncrating & InspectionBe sure to use care when uncrating and handling the mixer. Certain partssuch as turbine hubs, turbine blades, co

***Hardware is not included on parts list. If you need to order mounting hardware, pleasecontact the factory with hardware sizes and material.When ord

PARTS LIST FOR CLEVELAND AL-7 GEAR REDUCER - PAGE 2When ordering parts, always specify mixer model, serial number and gear ratio.Gears are made custom

***Hardware is not included on parts list. If you need to order mounting hardware, pleasecontact the factory with hardware sizes and material.When ord

PARTS BREAKDOWN FOR CLEVELAND ALD-4 GEAR REDUCER50

***Hardware is not included on parts list. If you need to order mounting hardware, pleasecontact the factory with hardware sizes and material.When ord

PARTS LIST FOR CLEVELAND ALD-4 GEAR REDUCER - PAGE 2When ordering parts, always specify mixer model, serial number and gear ratio.Gears are made custo

***Hardware is not included on parts list. If you need to order mounting hardware, pleasecontact the factory with hardware sizes and material.When ord

***Hardware is not included on parts list. If you need to order mounting hardware, pleasecontact the factory with hardware sizes and material.When ord

PARTS BREAKDOWN FOR CLEVELAND AD-4 GEAR REDUCER55

PARTS LIST FOR CLEVELAND AD-4 GEAR REDUCER - PAGE 1When ordering parts, always specify mixer model, serial number and gear ratio.Gears are made custom

Most mixer operational problems can beavoided by following the included installationand operation instructions. The following is alist of suggestions

PARTS LIST FOR CLEVELAND AD-4 GEAR REDUCER - PAGE 2***Hardware is not included on parts list. If you need to order mounting hardware, pleasecontact th

PARTS LIST FOR CLEVELAND AD-4 GEAR REDUCER - PAGE 3When ordering parts, always specify mixer model, serial number and gear ratio.Gears are made custom

PARTS LIST FOR CLEVELAND AD-4 GEAR REDUCER - PAGE 4***Hardware is not included on parts list. If you need to order mounting hardware, pleasecontact th

NOTESDATESSERVICE RECORDS

There are three styles of agitatorsaddressed in this manual; Open Tank,Closed Tank and Sealed Tank.Open tank models are typicallymounted to a pair of

6MIXER ASSEMBLYStep 1 - Lower Shafting into TankStep 2 - Brace ShaftingThe hub bore is machined within .005 - .015" tolerance of theshaft diamete

7Step 3 - Attach Drive to Tank MountMIXER ASSEMBLYNever support the mixer by thering eyelet on the motor.It wasn't design to hold the weightof an